Plant Services

Startup & Commissioning Services

Our Team provides best in class start up and commissioning services which enable our clients to enter operations phase smoothly in stipulated time and cost. We take pride in spearheading the commissioning of many major fertilizer projects worldwide in conjunction with well-known EPC Contractors. Our Team has successfully commissioned plants in many countries in North Africa, Middle East and Far East Asia. Our commissioning teams have high expertise in following areas

Performance test protocols & evaluations

Control loop testing & verification of plant safety interlocks

Over speed test of machines

Boilers boil out & refractory dry out

Catalyst loading & activation

Blowing, flushing, chemical cleaning / degreasing of piping

Plant startup & resolution of initial ‘teething’ problems

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Optimization and Efficiency Improvement Services

We offer optimization and efficiency improvement solutions; reducing feedstock consumptions and saving significant costs. With the support of our parent company operating 03 fertilizer plants with a cumulative capacity of 6200 MTPD since 04 decades, OLIVE provides customized solutions in your roadmap to energy efficient operations. We are now offering services to boost the production and energy efficiency of fertilizer plants through:

Process quality control & benchmark survey

Identification of load limiting factors

Plant energy audits and energy conservation measures with impact of losses, inefficiencies & leakages

Technical monitoring program (TMP)

Performance of carbon & nitrogen balance for fertilizer plants Conducting steam & condensate balance

Steam Traps Audit

Turnaround and Maintenance Services

Plant Turnarounds are humungous event, which involves huge costs and manpower requirement backed up by flaw less planning. With leveraging credentials of our parent company which very systematically optimized their plants turnaround cycle, OLIVE TS offers a complete turnaround management solution starting from planning to execution of inspection and maintenance services. We offer clients following turnaround services:

Inspection Services

Inspection of high pressure vessels, columns, and heat exchangers

Non-destructive Flaw Identification (Magnetic-particle Testing, Ultrasonic Testing, Dye-penetrant Testing, and Radiographic Testing)

Leakage Detection (Ammonia Leak Test, Helium Leak Test)

Corrosion Monitoring (Hydrogen Attack Survey, Cathodic Protection, and Thickness monitoring)

Infra-red Thermography analysis of high temperature equipment & refractory

Maintenance Services

Our core team is supported by FFC professionals with extensive experience in-house repairs / refurbishment of critical equipment and overhauling of machines, reducing dependence on OEM’s. Scope of offered services to clients is as below:

Critical stationary equipment (furnaces / reformers, reactors, urea HP loop, heat exchangers, and columns etc.)

Rotary equipment overhauling and troubleshooting (pumps, compressors and turbines)

Refractory repair

Supervision of catalyst replacement & activation

Calibration of PSV's / Control Valves and Instruments

Repair of Electric Motors

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Training Services

Olive Technical services also offers a wide range of technical training services for the industry. We utilize a world class well equipped industrial Technical Training Center (TTC) located at FFC plant site. Established in 1985, it has over the past decades emerged as a Centre of Excellence in the country for technical training. Our clients include Fertilizer, Oil & Gas and Petrochemical Industry.

Experienced professionals, who are actively engaged in plant operation and maintenance impart vital practical knowledge

High quality 3-star boarding / lodging facility is available for trainees with various recreational facilities including sports, pool, library, etc.

In addition to local man power, our training center has also hosted personnel of foreign companies from Iraq, Bangladesh, China, Bahrain and Denmark

Our standard courses cover all areas of plant like Safety, Operations, Maintenance, Inspection, Turnaround Planning, etc. Customized courses are also offered to clients as per their needs at their offices. We can also conduct a Training Needs Assessment to develop a need based training plan for your personnel

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Engineering Services

OLIVE Team provides engineering services in monitoring the plant performance as well as its major equipment. We also carry out troubleshooting of process problems and optimization of plants productivity using state of the art software. We also undertake engineering studies / projects for our clients utilizing international acceptable codes and standards along with industrially established good engineering practices. Following services are offered to clients in this area:

Performance monitoring of rotary as well as stationary equipment

Catalyst performance evaluation and its remaining life assessment

Heat exchangers thermal / Mechanical design

Heat integration studies for energy recovery

Gas / liquid piping network simulation analysis / troubleshooting and design

PHA (HAZOP, FMEA, WHAT-IF ETC.) studies

Plant modification package with detailed engineering

Mechanical designing of pressure vessels, piping and structures

Piping design including flexibility analysis

Preparation of technical specifications for ordering of equipment, instrumentation, piping and structure

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Health, Safety & Environment (HSE)

Safety comes above everything else. We can improve the safety records of your plants by an end-to-end implementation of HSE management systems and plant safety audits. This includes Risk and Change Management, Incident Investigation, Emergency Preparedness, Occupational Health, Environmental Management checks & audits. FFC also provide Comprehensive and Customized Safety Trainings

Risk and Change Management

Support services during shutdowns, turnarounds

Operational Planning & Control

Occupational Health monitoring program

Environmental Management checks & audits

Legal compliance evaluation

Class room and practical training Services including Rescue, firefighting, confined space entry etc.

Continual Improvement Measures

Project`s Preliminary design basis (PDB) and detail design basis (DDB) review for NPFA & OSHA requirements.

HSE related documentation (Manual, SOPs, Quality Formats & Checklist) development for projects

Operation & Maintenance Service

Supplying Operation & Maintenance service support to the power generation, pipeline and process industries.

Context of the Organization

OLIVE TS offers Operation & Maintenance services tailored as per the client’s requirements, ranging from technical support, training programs, maintenance engineering and condition-based monitoring, to full reliability packages, total operation and maintenance to the plants operating in Pakistan and GCC countries. With OLIVE TS’s capabilities, you’re ensured of cost effective, on time repair & maintenance of Plant. Our experienced management services that integrate all aspects of Operation & Maintenance service support. These core competencies, combined with our industry knowledge, engineering experience, and parent company FFC resources, enable us to offer leading support solutions of O & M services to plant owners.
OLIVE TS is committed to building excellent capability throughout our organization to provide total wrap-around industrial service, giving customers the support, they need to keep their facilities on-line and profitable.

OLIVE TS Delivers Value

OLIVE TS creates customer value. We’re committed to supporting your efforts to reduce investment in maintenance assets. It’s vital that diverse industries from utilities to independent power producers, chemical plants and pipeline operators keep equipment on-line and performing at optimum capacity.